Air fittings and couplings, even having a small stature, perform a critical role in the overall functioning of air compressors and tools with which they are employed. The fittings ensure a steady airflow and tension inside the tubes, making sure that the air tools’ functionality is not jeopardized. 

 

For the safe and effective functioning of your air tools, having robust and dependable air fittings and tool connectors is critical. Fittings must be retained in proper working condition to guarantee that the equipment operates at its best.

Role of Air Compressor Fittings

Air compressor fittings come in a variety of shapes and sizes. Every fitting offers a specific function, but they are all necessary for maintaining the condition and operation of the machine.

 

When thinking about replacing the air compressor’s fittings, you should begin by choosing the size you require. The nozzle size of many of these air compressor fittings is determined by the National Pipe Tapered (NPT) guideline. You must check and measure the diameter of your tubes for a connection using an NPT chart. You can use this data to find the different air compressor fittings you might require.

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Different Types of Fittings for Air Compressors

Compressed air plugs, couplers, and connectors are different types of air compressor fittings that are necessary for connecting mechanical equipment to pipelines.

  • Plugs

 

The compressed air plug is among the most basic fittings used by individuals, DIYers, and many industrial operations that require air compressors. Compact airline plugs are designed to engage with a matched coupler on an airflow tube, allowing for secure channels between both of them. This permits compressed air to pass across the workplace or factory’s air tools or gas equipment.

 

There are many fundamental plug sizes, such as 1/4′′, 3/8′′, and 1/2′′. This site is based on the amount of air it can carry. In the 1/4′′ flow size, you’re likely to come across either industrial or commercial connections. They’re the ones you’ll find in home improvement heavy machinery. ARO plugs are also available in the 1/4′′ primary flow size. This design is the most typical, but 1/2′′ and 3/8′′ are also helpful.

  • Couplers

 

Air couplers are a member of the air compressor fitting equipment for close connections. This sort of fitting, which is usually female, creates a direct link to the pump. Couplers are composed of the same metals as their male equivalents. The plug can only attach the air compressors to its power supply, whereas the coupler may link it to the pipeline. If you link an air plug to the supply area of each of the equipment, these fittings allow the system to readily connect the particular air instrument to a connector on an air pump.

 

There is a coupler for every one of the various plugs. If you have that particular coupler, it is more likely that it would only support plugs of the same design.

 

 Automatic and manual couplers are the two primary types of couplers. Automatic couplers help easily connect to airlines. Because when the pipe or male portion is withdrawn, they also swiftly block the air passage, which will make the O-ring shut entirely. To connect and start the air hose from a manual type, tug on the neck of the coupler. Keep up the pressure securely when removing it because the coupler will quickly eject the instrument when pressured air leaves.

 

There must be a matching structure for the coupler to attach correctly to the connection. The difficulty is that most couples have the same appearance on the exterior, making them more challenging to recognize than plugs. It is really probable that you might not be able to get your plug into the coupler in any way or that if you do, the connections will burst out abruptly.

  • Color Coding Connector System

 

As there are so many multiple kinds of compressed air fittings, designers realized how challenging it might be to identify the one you require. So many manufacturers have established a color-coded scheme to help customers understand the difference between many types of couplers and plugs. However, it differs from one firm to the next.

 

  • For some, it goes something like this.

Red represents automotive; green indicates industrial, and blue means ARO. For V-style, choose yellow.

 

  • While for others, it is something similar to this.

Industrial (M-style) is red, ARO (A-style) is green, Automotive (T-style) is blue, and V-style is purple.

How to Check the Size of the Fittings?

If you are unclear about the size of the fitting you want to pick, measure the diameter of your connection to determine the size of the connector you need. This simple approach may be used to determine the diameter of your pipe.

 

This simple approach may be used to determine the diameter of your pipe:

Grab a piece of twine and pipe with you. Then knot the pipe with the thread. Maintain a uniform and accurate strand around the ring. Label the rope on both sides and put it against a measuring tape to see how long it will be. Now count the length of the knot and divide it with the PI value. This will be the diameter.

Considerable Factors while Selecting any Air Compressor Fitting

The following factors must be considered before buying an air compressor fitting.

 

  • Keep in mind what kind of pairing you will require for your system. Either you want a 14-inch BSP, 14-inch PCL, or another type.

 

  • The optimal pressure that the air coupler/plug can bear is in pounds per square inch (PSI).

 

  • You should think about the connection type. If you desire accuracy, consider how much the fittings like plugs or couples can bear the strain of your equipment once it is installed.

 

  • For creating a barrier, certain hose fittings involve the application of PTFE tape.

 

  • Varying couplers have different temperature ranges, so go for the one that will work best for your compressor.

 

  • How long your fittings will last. Usually, the specific guarantee for any air compressor fitting is 2 years.
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