Food Grade Air Compressor
Compressed air is widely used in the food industry and is the main source of power.
For example, in many fruit and vegetable processing plants, compressed air systems are used for container cleaning, sorting, cutting, shaping, filling, and packaging systems. In bakeries, we use compressed air to blow off bread crumbs. For the snack food, we use compressed air to generate nitrogen, which is used to purge the ambient air from the packaging bag.
When choosing an air compressor for the food or beverage industry, we concern most is the contamination problem, to ensure dry and clean compressed air for your production line. Your food needs to meet rigorous safety inspections.
Do you need
Class 0 Oil-free compressed air systems for your Contact food processing line?
Do you need
for your non-contact low-risk food line?
We have more than 30 years’ experience.
Typical Applications for Food Compressor
| Item | What are the Common Applications for Food Safe Compressors? |
|---|---|
| Sorting | In many fruit and vegetable processing plants, compressed air is used to power control valves and other pneumatic systems in the automatic sorting equipment. |
| Transporting | For powdered products or raw materials, we use compressed air to push them through pipes, such as flour, milk powder, cocoa powder, and so on. |
| Peeling and cutting | To peel fruit and vegetables, such as garlic, onions. To peel the shells of nuts. Clean and efficient. The compressed air with high pressure can also be used for cutting food. |
| Filling | During the processing of pastries, cakes, cookies, pies, and other baked food, we need to use compressed air to fill the delicious paddings into them. For the liquid such as drinking pure water, beverage, juices, milk, beer, cooling oil, also use compressed air to fill into the bottles or bags. |
| Cooling | Baked food needs to be cooled down when leaving the oven, guarantee the quality and flavor of your food, and it also can be packaged more quickly. The air knives for cutting or peeling, also need to be cooled in the production line. |
| Mixing | Using compressed air to mix dry food can be clean, efficient, and avoid damage. |
| Packaging | For glass bottles, generally, we use 3~4bar low pressure to blow, and for PET plastic bottles, we use 30~40bar high pressure to blow. For some PP plastic bottles, we usually use less than 10bar pressure to blow. |
| Cleaning | For food containers, such as cans, bottles, bags, boxes, compressed air can be used for cleaning before filling. |
| Nitrogen Generation | The air compressor can be used for nitrogen generation. Packaging for snack food, such as chips and shrimp strip, use nitrogen gas to prevent the product from being crushed Nitrogen is often used in the storage of foods and beverages, such as purging oxygen from the packages to prevent oxidation affecting product quality and flavor. Nitrogen can also be used in the modified atmosphere packaging (MAP); the inert atmosphere in food packages is critical to ensure long life. |
| Spraying | Compressed air is used to blow crumbs off of bread in a commercial bakery. |
| Fermentation | Supply oxygen to bacteria, produce food ingredients such as citric acid, wine, yogurt. |
Quality Requirements for Food Compressor
In the food industry, the compressed air should be purified of contaminants before use.
General contaminants are solid particulates, water vapor, and moisture, oil vapors. Which are in the atmospheric air, the lubricating oil for oil-injected type air compressor, the pipes, storage air tank, and distribution.
When the compressed air has a direct connection with the food products, we must ensure purity and cleanliness to prevent contamination. For the details what we should do are as follows:
Remove the moisture
As we know, moisture is good for microorganisms and fungus growth. If there is moisture inside the pipes of the compressed air, it is easy to be blown to the food products or the packaging or containers. Besides, compressed air with moisture can also cause microbial on the food. So we need to use dryers to ensure the required dew point. Generally, for the direct contact compressed air, the dew point should be -40℃ and use a desiccant air dryer, and for low-risk non-contact compressed air, the dew point can be 3℃ and use a refrigeration air dryer.
Remove the oil
The oil exists in the atmospheric air, so even you choose a 100% Oil-free type air compressor, there is still oil vapor in the compressed air, so the filters should be used. Generally, for direct contact compressed air, use a 100% oil-free type air compressor is a must. For low-risk non-contact compressed air, we can use an oil-lubricated type air compressor which is more economical, but it’s better to use filters to ensure the oil content 0.003ppm.
Remove the particles
The atmospheric air includes solid particulates or dust that may cause contamination if contact with the food products. Other contaminants may come from internal mechanisms of the air compressor system. We also need to use filters to ensure the particle content is no more than 0.01μm.
Common Equipment for the Food Applications
- For the direct contact compressed air for food production line, we suggest using 100% Oil-free type air compressor with the desiccant air dryer and filters, the materials should be used is food-grade stainless steel.
- For the non-contact low-risk compressed air for food production line, if with a limited budget, the oil-lubricated type air compressor with refrigeration air dryer and filters can be chosen, but for long term consideration, an oil-free type air compressor can not only produce high-quality oil-free and clean air but also costs lower for maintenance and energy.
Related Products
100% OIL-FREE
More than 20 years experiences in Water-lubricated Oil-free technology
Germany Rhineland TUV Class 0 Oil-free Certification
RELIABLE
More than 30 years Single Screw Technology
Most balance and reliable structure
Low temperature(< 55℃) reduces the stress on components
LOWER MAINTENANCE
Without Oil Air Separation Unit
Consumable parts are only air and water filter elements
$100~$300/year
ENERGY SAVING>30%
Ideal isothermal compression and no heat waste(<55℃)
Most Advanced VSD and Two-stage compression technology
SUPER QUIET
Super dynamic balanced system
The motor and screw are directly connected
Sound absorbing materials are also used in the shell
AIR END
Optimal profile
Double stage energy saving more than 10% than single stage.
PM MOTOR
Direct Drive
Class 1 PM motor, Power factor: >95%, Oil-cooled type can be customized
VSD CONTROL
Automatic operation
Dynamic display all operation parameters, prevent accidents by the alarm.
EASY-MAINTENANCE
Patent technologies
Filters can be easy replaced in half an hour. Oil can be completely replaced.
OIL SYSTEM
Minimum pressure drop
Patent oil storage device can guarantee the oil supply of the air end after a long shutdown.
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We replaced 21 piston type compressors with one 40bar 10cubic Screw type compressor.
No more noise, no more spare parts and high maintenance fee.
We began to use their oil free type products since 1998, the products are very reliable.
Their Water-lubricated Screw Air Compressor can ensure the 100% oil free and clean compressed air for our processing, and ensure the high quality of our products.
The oil free type screw air compressor energy saving 38.6% compared with our used air compressor, and saving 25.8% compared with the new oil lubricated type screw air compressors.
“Class 0 oil-free air compressor guarantee the best quality of our end products”
“Electrical costs and maintenance fee is significantly reduced.”