Do you know about 70 percent of all the US industries are using some form of compressed air system? The substantial use of air compressors would supposedly be rational at some point. And with this much need and use of compressed air systems, you can not risk its energy efficiency and spike your utility expenses. 

Among many types of air compressors, screw air compressors are the most efficient and profitable in many ways. This article discussed the benefits of efficient air compressors and how to pick an energy-efficient air compressor.

Let’s first look at the benefits of an efficient air compressor so you can evaluate the problems you can face with an inefficient air compressor. 

Cost saving

The most notable benefit you’ll get from an efficient air compressor is cost efficiency. There is no doubt that Compressed air is far more inexpensive than electricity or any other form of energy source. Still, you can not obtain the same privilege from an inefficient air compressor. 

Air compressors are cheaper than the traditional power tools running in the industries. These tools, despite being more expensive, generate even less power than the air tools. 

Similarly, if you compare piston air compressors with screw air compressors running for the same hours, piston ones will cost you more than screw air compressors. Another cost-saving factor is that air compressors never attract thieves, so you save the cost here again. 

Prevents leakages

Efficient air compressors come with advanced built-in systems that prevent leakages. An inefficient air compressor always has some leaks leading to energy wastage. A study found that even a tiny leakage of 0.25 inches can increase your cost by up to 2500 dollars. 

Leaks are common in inefficient air compressors that do not have sound pipeline systems and connectors. Although you can detect these leakages through ultrasound leakage detectors, it is advised to get an efficient air compressor to prevent such inefficiencies. 

Cuts the need for unduly maintenance 

Air compressors need regular maintenance to function smoothly. It’s essential to monitor leakage and prevent them. But an efficient air compressor cuts this need too. Screw air compressed systems usually have lesser parts which means lesser maintenance.

Moreover, it saves you from the extra cost of getting regular maintenance. You’ll only have to get the job done once a year—no more need for any unduly expenditures.

Reliability and safety

Air compressors have reduced the hazards and improved the environment in which the workers work. Not only has it dramatically increased the safety of the workers, but the safety of equipment has also improved nowadays. Most air compressors come with an auto shut-off option, saving energy and making it efficient.

As air compressors can survive harsh environments, there is a lesser risk of mileage. There is no restriction to work in the presence of water or other gases in the environment. Moreover, the risk of electric shock has also been decreased in industries using efficient air compressors. 

Increased production

An efficient air compressor will have more production rate than an inefficient air compressor. It helps perform complex tasks that traditional tools powered by electrical motors cannot.

Another production boosting factor in the air compressors is that it takes less time to perform a task, resulting in increased production within no time.

Reduced pressure loss

An efficient compressor always has a well-developed channel system. On the other hand, an inefficient compressor always has some weak pipeline system causing leakage. So an efficient compressor will lead to reduced pressure loss by preventing leakage.

Adjustability

Adjustability is another valuable aspect of an efficient air compressor. Screw air compressors usually have an adjustable infrastructure. You can choose the amount of air you want to deliver to the equipment. 

The efficiency of an air compressor also depends on the type you’re getting and whether it is suitable for your business or not. So choose wisely!

Here are some factors you must consider before buying an air compressor for a new business or upgrading.

Consider the size

Choose the size according to your industrial needs. Neither choose an air compressor that’s too big, nor that is too small. A smaller air compressor will waste your time, while a bigger one will waste energy.

Choose the accurate CFM

Before buying an air compressor, calculate your air demand. For this, consider the airflow required by each tool and then sum it up. Also, add 25% extra to the total CFM required by all the tools.

Consider the pressure

It’s a good idea to calculate the number of tools required to get powered by an air compressor. It will give you an accurate measure of the pressure demand of the system, and you can choose accordingly to avoid inefficiencies.

Choose proper protection for the compressor

Although air compressors are well known to resist harsh environments, they need protection when placing them outside. To protect your air compressor from moisture and impurities, cover it adequately to avoid an inefficient system. Consider cast iron construction for this purpose.

Check the control system of the compressor

Air compressors have various control systems, including start/stop, constant speed, or dual control. If you require the air compressor to run for six hours straight, then constant speed is good for you.

However, if your industrial needs do not require constant airflow, a start/stop system is good to go. Dual control is ideal for both situations. You can choose between start/stop and constant speed on your own.

Consider the cost and company of the compressor

You might be thinking of how the cost is vital in having an efficient air compressor. But it is. If you get a cheaper compressor, it will tend to be more inefficient than a reasonable one.

The same goes with the company or brand you are getting. Go for a well-known brand so that the compressor runs for the long term and provides efficiency.