5~10 bar Two-stage Screw Air Compressor

  • Air Pressure:  5~10 [bar],  72.5~145[psi],  0.5~1.0[Mpa]

  • Air Capacity:  0.9~43 [m³/min], 15~717[l/s], 32~1519[cfm]

  • Working Power: 7.5~250 [kW], 10~340[hp]

  • Grade 1 Energy Saving

  • Permanent Magnet Motor

  • Variable Speed Drive

  • Ultra-low Oil Content

  • High efficiency Air end

  • Many Patent technologies

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Description

reliable air compressor system
best quality oil lubricated screw air compressors

1 Energy Efficient

1) National Grade 1 Energy Efficiency Certificate

National Energy Efficiency Standard (According to GB 19153-2009)

The Key Performance Indicator: kW/m3/min

Energy Efficiency Grade Grade1 Grade2 Grade1 VS Grade2 saving energy Grade3 Grade1 VS Grade3 saving energy
7.5kW 7.9 8.9 12.60% 10.2 29.10%
11kW 7.9 8.9 12.60% 10.2 29.10%
15kW 7.4 8.4 13.50% 9.5 28.30%
22kW 7.2 8.1 16.60% 8.9 23.60%
37kW 7.2 8.1 16.60% 8.9 23.60%
55kW 6.5 7.3 16.90% 8.4 29.23%
75kW 6.5 7.3 16.90% 8.4 29.23%
90kW 6.5 7.3 16.90% 8.4 29.23%
110kW 6.3 7.1 12.60% 8.1 28.50%
132kW 6.3 7.1 12.60% 8.1 28.50%
160kW 6.3 7.1 12.60% 8.1 28.50%

Note 1: Working condition: 8bar Air-cooled Oil-lubricated Screw Air Compressor Note 2: The Key Performance Indicator(kW/m3/min) = The Actual Input Power of the Whole Machine/the Actual Air Flow.

Test reports for air compressor
Test Reports: National Grade 1 Energy Efficiency Standard

2) Energy saving technologies

Two-stage compression technology

Two-stage compressor(or Dual-stage compressor) energy-saving 5%~13% over equivalent sized single-stage compressors. But why?

Adopt two-stage compression to attain reasonable pressure distribution and reduce each compression ratio, which can achieve the compressor’s power savings.
In a single-stage compressor operating at 100 PSIG at sea level, the compression ratio is 7.9 to 1 (in absolute terms). But a two-stage compressor operating at the same pressure will have a compression ratio of 2.8 to 1 in each stage (2.8 is the square root of 7.9) .

– Low compression ratio reduces the internal leakage and improve volumetric efficiency.

– Low compression ratio reduces the bearing load, improve the bearing life and extend the life of the host.

30~40bar two-stage compression energy saving air compressor
for PET bottle blowing, aerospace plants

5~10bar oil-lubricated two-stage compression energy efficient air compressor
for Chemical, Mining, Electricity, Power plants, Cement,
Glass blowing, Spinning, Textile

7~10bar 100% oil-free two-stage compression most energy efficient air compressor
for Electronic, Food, Pharmaceuticals, Chemical and so on.

Variable Speed Drive (VSD) Technology

Why does Variable Speed Drive (VSD) save energy when compared to fixed speed?

  • Compare it to a car, fixed speed is either drives 100 km per hour or not at all. Fixed speed compressors run at one fixed speed, and are very efficient when operating fully on load 100%, but most applications don’t, they have a fluctuating air demand.
  • Variable speed drive (VSD) compressor can adjust its motor and elements speed to match the air demand, which saves considerable amounts of energy.
  • Generally, use VSD can save 10% ~ 35% energy, it depends on the working conditions of the air compressor. When the customer’s air consumption fluctuates greatly, the energy-saving effect is better. For evaluating the energy-saving effect, you can refer to the proportion of no-load time to the total working time.
Control panel for air compressor
electrical control box for air compressor

Permanent Magnet Synchronous Motor

Permanent magnet synchronous motors are more efficient than The Asynchronous motors and have a wide high efficiency range:

– For the permanent magnet synchronous motor, when the speed range is 25% -99% of the rated speed, the efficiency can reach 95% -97%.

But for the Asynchronous motor, only when the speed range is 70% -99% of the rated speed, the efficiency is about 88%. And what’s more, when the speed range is lower than 70% of the rated speed, the efficiency will drop sharply.

3) Energy efficient components

double-stage screw air end for air compressor

Double-stage Air end
Energy-saving 10% than Single-stage air end.

fan for air compressor

Dual Variable Speed Drive
The cooling fan also uses variable frequency Inverter.

pm motor for air compressor

Permanent Magnet Motor
High efficiency more than 95%, no matter heavy load or light load.

air-oil separator low pressure air compressor

Oil Air Separator
Redundancy design ensures lower oil content of compressed air and lower pressure loss.

air compressor system

System Line
Every detail is optimized to the extreme, to ensure stability and reduce energy consumption loss.

2 Reliable

1) Top grade Configuration

two-stage screw air end for air compressor

Air end

Optimal profile

Double stage energy saving more than 10% than single stage.

PM motor for air compressor

Motor

Direct Drive

Class 1 PM motor, Power factor: >95%, Oil-cooled type can be customized

fans for air compressor

Centrifugal fan

Germany made

With high efficiency PM motor, larger volume with low noise.

air oil separator for air compressor

Oil Air Separator

Patent technology
Redundancy design, Easy- maintenance design.

inverter for air compressor

Variable Speed

More energy saving
Dual drive and dual frequency for Air end&Cooling fan.

control panel for air compressor

Control System

Automatic operation

Dynamic display all operation parameters, prevent accidents by the alarm.

pipeline system design for air compressor

Easy-maintenance

Patent technologies

Outside oil level gauge, drain outlets are designed at the bottom of all pipelines. Oil can be completely replaced.

pipeline system design for air compressor

Oil System

Minimum pressure drop

Patent oil storage device can guarantee the oil supply of the air end after a long shutdown.

2) R&D Capacity

With a strong R&D team and long-term cooperation with Xi’an Jiaotong University, we have obtained 32 patents, and produce a broad range of reliable air compressor products.

certifications for air compressor

3) Manufacturing and Testing

The first digital inspection line of the complete machine in China, each test data has been effectively verified, and the advanced inspection and verification process ensures the delivery quality of each device.

testing for air compressorManufacturing ability for air compressor

3 Easy-maintenance

air compressor pipelines

Oil can be completely replaced
Drain outlets are designed at the bottom of all pipelines.

easy-maintenance design oil air separator

Oil Air Separator (Patent)
The easiest way to maintain.

easy-maintenance design air compressor
easy-maintenance design

Innovative filter screen (Patent)
Increased area, easy to remove and install.

easy-maintenance design of air compressor

Convenient cleaning work
External maintenance window, with a spray gun.

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