Industrial air compressors are used in nearly every industry. Air is essential to many manufacturing processes, and compressed air is required for electronics manufacturing, automation, assembly line operations, pneumatic conveying systems (component sorting), power tool operation (including stationing), actuated valves/tool control, robotics applications (blowing the dust off the end of the robot arm before tactile sensor inspection), heat treating (in process heating and final warming ovens), testing equipment (testing impact resistance via free-fall testing machines among others).

• The high purity requirements of electronics manufacturing make compressed air more critical than ever. Air must be clean, dry, oil-free, and humidity-controlled.
• The electronics industry is driving the need for higher pressure compressed air systems. Higher pressures are required to ensure tight tolerance assembly on PCBs (Printed Circuit Boards), SMT components, HDI boards, integrated circuit sockets, and component carriers.
• The electronics industry also requires more capacity on existing compressors, which means that many units must operate very close to their design limits with little or no available reserve capacity.
• Higher operating pressures and capacity requirements create the need for better filtrations systems.
• Wear parts such as heads, tanks and cylinders must be replaced more frequently to maintain compression system performance.
• Electronics manufacturing is driving the growth of Mobile air compressors as opposed to stationary units that are common in other industries (Foundry, Fabrication Shops)

1. Package testing (pressure decay, burst pressure)
2. Temperature control/Humidity control
3. Assembly line tooling for pneumatic conveyors and robotics applications
4. Loading and unloading aerosol cans onto test equipment.
5. Installing automated material handling systems using compressed air to actuate valves.
6. Pneumatic conveying systems
7. Assembly line tooling for robots
8. Factory automation

Rotary screw air compressors are suitable for many electronics applications due to their superior pressure to capacity ratio. They have been manufactured with tighter tolerances to be more efficient and maximize system uptime.

Rotary screw compressors also have better filtration options than other types of reciprocating air compressors, which makes them an ideal choice for the high purity requirements of electronics assembly plants.

Their reliability is another advantage and their compact size and ease of integration into existing or new factory layouts.

Although stationary or portable belt-driven compressors will work in many electronics applications, rotary screw compressors are specifically designed for these types of high-demand, precision manufacturing environments.

There are many reasons why rotary screw air compressors are preferred in electronics applications, including compact size, ease of integration, and reliability. Rotary screw compressors also have better filtration options than other types of reciprocating air compressors, which makes them an ideal choice for the high purity requirements of electronics assembly plants.

Their reliability is another advantage over their counterparts and their compact size and ease of integration into existing or new factory layouts. Although portable belt-driven compressors will work in many electronics applications, rotary screw compressors are specifically designed for these types of high-demand, precision manufacturing environments.

Superior pressure to the capacity ratio: 

Rotary screw compressors are a good choice for many applications due to their excellent pressure

Better filtration options: 

Rotary screw compressors also have better filtration options than other types of reciprocating air compressors, which makes them an ideal choice for high purity requirements.

Reliability:

 Their reliability is another advantage, and their compact size and ease of integration into existing or new factory layouts.

Compact size: 

Rotary screw compressors are also more compact than other reciprocating air compressors, making them ideal for cramped electronics factory layouts.

Ease of integration: 

Rotary screw compressors are easy to integrate into preexisting factory layouts where space is a premium, as well as into new facilities.

Tighter tolerances: 

Rotary screw compressors are manufactured with tighter tolerances than other reciprocating air compressors, making them more efficient and maximizing system uptime.

Silent operation: 

Rotary screw compressors are much quieter than other reciprocating air compressors, making them ideal for noise-sensitive applications like electronics manufacturing.

Better performance: 

Rotary screw compressors offer better performance than other reciprocating air compressors in pressure, capacity, and efficiency.

When choosing an air compressor for your electronics manufacturing needs, many factors to consider. But, if you are looking for the best possible option for high-pressure, high-purity applications, a rotary screw air compressor is a clear choice.

Keep In mind:

1. Rotary screw air compressors are available in both stationary and portable configurations, so you can choose the one that best meets your needs.
2. Rotary screw air compressors offer the best possible combination of pressure, capacity, and efficiency.
3. With rotary screw air compressors, there is no need to sacrifice performance for reliability.
4. If you are looking for an easy-to-integrate compressor that will minimize downtime and maximize system uptime, a rotary screw air compressor is the right choice for you.
5. Rotary screw air compressors are known for their quiet operation, ideal for noise-sensitive applications.

Consult with experts

If you have questions about which type of air compressor is right for your specific application, please contact a qualified representative from an air compressor manufacturer. They will help you find the perfect compressor for your needs.

Closing

When it comes to the electronics manufacturing industry, rotary screw air compressors are king. The benefits of such compressors are numerous, so they’re a wise investment for precision industries. If you are looking for the best possible compressor for your high-demand electronics manufacturing needs, a rotary screw air compressor is the answer.